It started out as a routine $3,500 bottom paint that has now blossomed into an over $20,000 repair - the same repair I did a little over 3 years ago. I have to replace six cutlass bearings (spongy sleeves that go in the bronze braces that hold the shafts after they come through the hull from the engine room). To do that, all of the shafts (I have four) have to be removed. To do that, the large exhaust tubes had to be removed in the engine room. Then, the bearing go in, but the shafts have to be sent out to be "trued" - make sure they are perfectly straight, and the props have to be spin and balance to ensure they are perfectly tuned. Then, all of that stuff has to go back together and the shafts aligned with the engines/transmissions. That’s the part (alignment) the yard did NOT do last time which caused me to burn through all of these bearings again.
Then, we found that the seacocks that open/close which feed water to the engines are seized, so those have to be replaced. I had spares onboard, thankfully. Those are kind of important - if something breaks (a hose for example), I need to be able to close those valves to stop the flow of seawater into the boat - it’s 2.5" hole, one in each engine room.
Then, today, we arrived to find that the yard didn’t tell the sanding guy NOT to do blister repair and he had spend the day grinding large divits all over the hull which now have to be dried, filled, faired, etc. before the painting can even begin. Blisters on a Hatteras are cosmetic.
And the icing on the cake....there is a bridge closure starting on Monday that will keep me stuck up in the river for another week.
I’m really upset with the yard that they did not do an alignment the last time I did what was supposed to be milestone maintenance (as in every 20 years).
So, it's "serious" as in financial terms, but not serious as if she ran ground, sunk or caught fire..